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Hot sale Factory Ethyl Alcohol - Complete plant of alcohol production – Keyu Zhanye

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Our company can design and manufacture various alcohol equipments according to the requirements of our customer. We can also provide turn-key project of the complete plant. The production line adopted with the update technology and equipment of China ,the features are the technique flow easy and smooth , rational distribution of equipment ,processing datum controlled automatically ,ensure high quality of product . Take starch as raw material to produce superfine alcohol 1. Technological p...


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Our company since its inception, always regards product quality as enterprise life, continuously improve production technology, improve product quality and continuously strengthen enterprise total quality management, in strict accordance with the national standard ISO 9001:2000 for Distillation Column Ethanol Equipment , Ethanol Purification Equipment , Mini Alcohol Distillator , We welcome new and previous customers from all walks of lifestyle to call us for upcoming business enterprise interactions and reach mutual accomplishment!
Hot sale Factory Ethyl Alcohol - Complete plant of alcohol production – Keyu Zhanye Detail:

Our company can design and manufacture various alcohol equipments according to the requirements of our
customer. We can also provide turn-key project of the complete plant. The production line adopted with the
update technology and equipment of China ,the features are the technique flow easy and smooth , rational
distribution of equipment ,processing datum controlled automatically ,ensure high quality of product .
Take starch as raw material to produce superfine alcohol

1. Technological process


2. Technical description
1) The material is sent and selected by blow air which is milled in negative pressure. I can remove the sand , stone and   all foreign matters, the new-type milling machine equipped a iron removing device, the machine takes a small place and lower power consumption motor can save 15% electro-power .
2) Adopts the continual cooking and continual saccharifying technique to keep the continual production, it bring down the steam consumption and lower labor intensity.
3) To cooling the sugar liquid with high effect spiral plate type heat exchanger for saving water.
4) Fermentation adopts the new technique of yeast continual divide which can reduce the consumption of yeast. 80-90% cost for yeast can be saved. Outside tank body cooling gets lower cooling water consumption and fermentation sterilization with waste hot water instead of steam get 8% steam be saved.
5) The production line adopts five-tower ( six-section ) type ( that is primary tower distillation section, primary tower concentration section, water washing section, rectifying tower, de-methanol tower and purifying tower ) and differential pressure distillation new technology to produce fine-quality food grade alcohol and superfine food grade alcohol, reaches the targets of stability, high efficiency and fine quality production. Compare with the traditional technology, 45 % energy can be saved. With five-tower and differential pressure distillation method, the steam consumption for one ton alcohol is 2.85 ton only, it is lower than the consumption of two-tower normal pressure distillation of traditional method, but the quality of the product is much better than traditional method; especially in concentration section, the primary tower and water washing tower be used to take away the high boiling point matters composition such as n-Propanol, iso-Butanol and iso-Pentanol thoroughly; adopt the method of indirect heating and vacuum distillation in primary tower and de-methanol tower, it can not only save energy but also take away the low boiling point foreign matters composition thoroughly.
6) Adopt PLC controlling in the automatic controlling system to display, record, alarm and adjust the datum of pressure, temperature, liquid level and flow rate etc. during the production.
7) The distillation technology arrangement will according to quality requirement of users which will guarantee to reach the quality standard .

3. The consumption for producing one ton alcohol
1) Raw material:2.9-2.95 ton (corn), 2.7-2.9 ton (cassava chips), it’s subject to the starch content
2) Steam: 3tons
3) Power: 160 KW.h
4) water ( not include recycling water ): 5-10 tons
5) Saccharifying enzyme: 3.65 Kg / 100,000 unit
6) Dried yeast: 0.2 Kg
7) Penicillin: 9 g / 800,000 unit
8) Starch enzyme: 2 Kg / 20,000 unit

Take molasses as raw material to produce alcohol 

1. Technological process


2. Technical description
1) Adopt the new technology of big tank continual fermentation and spiral-plate type heat exchanger outside tank cooling. Big tanks continual fermentation takes small land place, lower investment, easy operation and automatic control, reduced water draw off for cleaning the tanks. Spiral-plate heat exchanger at outside of the tank can greatly increase the using effect of the equipment and decrease the dead corner inside the equipment.
2) Fermentation sterilization uses waste hot water instead of steam so 8% steam can be saved.
3) Adopt five towers (six-sections) type differential pressures distillation to produce edible food grade alcohol and superfine edible alcohol.

3. Consumption index for produce one ton alcohol

1) Raw material: 4-5 ton (BX) > 85
2) H2SO4: 23 Kg ≥ 98 %
3) H3PO4: 5 Kg
4) Ammonia sulfate: 10 Kg
5) Water: 11 m3
6) Electro-power: 90 KWh
7) Steam: 3 ton, ≥ 0.4 MPa

 


Product detail pictures:

Hot sale Factory Ethyl Alcohol -
 Complete plant of alcohol production – Keyu Zhanye detail pictures


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Our products are greatly acknowledged and reliable by users and may fulfill repeatedly shifting financial and social wants for Hot sale Factory Ethyl Alcohol - Complete plant of alcohol production – Keyu Zhanye, The product will supply to all over the world, such as: South Korea , San Francisco , Iraq , Now the competition in this field is very fierce; but we will still offer best quality, reasonable price and most considerate service in an endeavor to achieve win-win goal. "Change for the better!" is our slogan, which means "A better world is before us, so let's enjoy it!" Change for the better! Are you ready?
  • The company can think what our think, the urgency of urgency to act in the interests of our position, can be said this is a responsible company, we had a happy cooperation!
    5 Stars By Julia from Oman - 2016.02.18 15:54
    We are a small company that has just started, but we get the company leader's attention and gave us a lot of help. Hope we can make progress together!
    5 Stars By Brook from Riyadh - 2016.09.26 12:12

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