We help the world growing since 1995

One of Hottest for Essential Oil Distillation Unit - Complete plant of waste water disposal – Keyu Zhanye

Short Description:

Zero discharge of vinasse filtrate For the purposes of not only protecting the environment entirely and effectively, but also to deal with investments and energy consumption of the project economically and reasonably, on the basis of abundant investigations, researches and practices, we brought the long term and plentiful practice experiences of the researchers into full play, and synthesized the features of several individual technologies, a new zero release process of vinasse filtrate was m...


Product Detail

Product Tags

Related Video

Feedback (2)

We have a highly efficient team to deal with inquiries from customers. Our goal is "100% customer satisfaction by our product quality, price & our team service" and enjoy a good reputation among clients. With many factories, we can provide a wide range of Yeast Fermentation Equipment , Co2 Recovery Plant Supplier , Ethanol Plants , We guaranteed quality, if customers were not satisfied with the products' quality, you can return within 7days with their original states.
One of Hottest for Essential Oil Distillation Unit - Complete plant of waste water disposal – Keyu Zhanye Detail:

Zero discharge of vinasse filtrate

For the purposes of not only protecting the environment entirely and effectively, but also to deal with investments and energy consumption of the project economically and reasonably, on the basis of abundant investigations, researches and practices, we brought the long term and plentiful practice experiences of the researchers into full play, and synthesized the features of several individual technologies, a new zero release process of vinasse filtrate was meticulously researched and successfully developed by our company, also ideal effects have been achieved.

A. Technical measures
1. Primary tower is heated indirectly.
2. Indirect heated steam cooking.
3. Paste is cooled by air.
4. Grinding foam dust removing by circulating water.

B. Process water balance (calculate against direct process water of each ton alcohol, calculation omitted)
1. Water needed for grinding: 9.6t (watering rate 1:3)
2. Condensate water for steam cooking: 1.06t.
3. Paste air-cooling evaporation: 0.73t.
4. Dual enzyme and dry yeast dilute water: 1t.
5. CO2 flow over during fermentation: 1t.
6. Water for tank bottom rinsing during fermentation:0.2t.
7. CO2 thin alcohol recovery washing water: 0.1t.
8. Condensate water of primary tower: 2.63t.
9. Alcohol water took away by crude alcohol: 2t.
10. Vinasse for each ton alcohol: 14.06t.
11. Filtrate: 11.95t.
12. Mass of filtrate after primary tower and steam cook adopt indirect heating method: 8.26t.
13. Fresh water that needed to supplement when all filtrates back for vinasse stirring (item 1-12): 1.34t.
14. Total fresh water that needed to supplement during process (item 4+6+7+13): 2.64t.
15. Percentage of fresh water to be supplemented in total water consumption:
item 142.64/(item12+148.26+2.64)*100% =2.64/(8.26+2.64)*100% = 24.2%
16. Backing rate of the filtrate:
item 128.26/item 1111.95*100%=8.26/11.95*100% =69%

C. Economic returns and environmental benefits
After adopting this process, the alcohol filtrate that used to be very difficult to disposal totally backing and reused for alcohol production, the zero discharge of contaminated matters has been realized, the difficulty that environment pollution caused by alcohol production has been completely resolved. At least 2 million yuan investments on sewage treatment can be saved.
Economically, compare with the previous direct heating process, even though the steam consumption will be appreciably increased due to the using of indirect heating process of primary tower and steam cook, and also part of the electric power consumption will be increased. But the clean and high temperature condensate water after indirect heating can be recovered and used as softening water for the boiler, therefore, the above increased costs can be approximately compensated by the recovery of thermal energy and softening water.

Molasses alcohol vinasse disposal device

The project is designed to match with the molasses alcohol productive capacity, to spray the concentrated vinasse into furnace and burning, the thermal energy is recoverable, and zero release realized

1. Technological process

082101941

2. Technical description

1) The vinasse concentrating process adopts five effects plate type falling film pressure reducing evaporation process, it can realize maximum or minimum circulation as well as cleaning without shutdown the machine, with advantages such as energy saving, seldom scale, convenient to clean and less cleaning time.
2) The vinasse liquid waste to be sprayed into furnace after being concentrated and burning, the thermal energy is recoverable, and zero release realized.

3. Consumption index for each ton of 50% concentrated vinasse
1) Primary vinasse: 4m3 of 12% concentration
2) NaOH: 0.4Kg of 30% concentration
3) Water: Circulation cooling water
4) Steam: 1.1t at 0.2Mpa

 


Product detail pictures:

One of Hottest for Essential Oil Distillation Unit -
 Complete plant of waste water disposal – Keyu Zhanye detail pictures


Related Product Guide:
These CBD Drops Use The Power Of Terpenes To Help You Sleep | Co2 Recovery Plant Supplier
Streamlined HVAC System, Controls Platform Benefits Multifunctional Office Space. | 2018-11-05 | 500l Alcohol Making Machine

We've one of the most advanced generation tools, experienced and qualified engineers and workers, recognized good quality manage systems and a friendly skilled product sales workforce pre/after-sales support for One of Hottest for Essential Oil Distillation Unit - Complete plant of waste water disposal – Keyu Zhanye, The product will supply to all over the world, such as: Poland , Frankfurt , Provence , We believe that good business relationships will lead to mutual benefits and improvement for both parties. We now have established long-term and successful cooperative relationships with many customers through their confidence in our customized services and integrity in doing business. We also enjoy a high reputation through our good performance. Better performance will be expected as our principle of integrity. Devotion and Steadiness will remain as ever.
  • We have been engaged in this industry for many years, we appreciate the work attitude and production capacity of the company, this is a reputable and professional manufacturer.
    5 Stars By Madge from Finland - 2016.09.29 11:19
    Products and services are very good, our leader is very satisfied with this procurement, it is better than we expected,
    5 Stars By Doris from Liberia - 2015.05.13 17:00

    Related Products

    WhatsApp Online Chat !